Additive Manufacturing

Metal 3D Printing

With the 2024 acquisition of PureForm technology, the Greene Group now also offers metal additive manufacturing. This complements Greene Group’s MIM, CNC, and Stamping capabilities, expanding our ability to support customers from Development-to-Prototype-to-Low Volume Production-to-High Volume Production.

PureForm Technology

PureForm delivers complex, precision metal parts when you need them.

The method involves a unique mixture of MIM powder and a photoresistive polymer binder. Components are constructed layer by layer using specialized high-resolution, high-throughput optical printers. The subsequent “green state” components are then processed through debind and sinter, yielding parts that comply with MPIF-35 standards.

The backend process is virtually identical to MIM.

PureForm creates three significant advantages:

  1. Parts are quickly produced through printing, bypassing the time-consuming process of mold construction.
  2. Printed components exhibit a surface finish and feature resolution that exceed the capabilities of other additive manufacturing technologies.
  3. PureForm components can be scaled quickly and economically to facilitate low-volume production and ease the transition to Metal Injection Molding (MIM).

Prototyping and Low-Volume Production

GGI’s PureForm technology provides complex, precision metal parts for rapid prototyping, production, and replacement parts.

The PureForm platform achieves features as fine as 50 microns with 100-micron walls, meeting MPIF-35 standards, and prints parts that were previously only possible with approaches that have longer lead times and are more difficult to iterate.

Production-Ready Printing

Applications to date have included:

  • Robotic Assited Surgery (RAS) instruments
  • Surgical tool R&D and product development
  • Wearable consumer electronics
  • AR/VR components & equipment
  • Automotive (focus on EV developments)
  • Precision robotics
  • MIM prototyping and bridge production

Production metals include:

  • 17-4PH stainless steel
  • 316 stainless steel