Metal Injection Molding Services
Eliminate the design restrictions of conventional machining or casting while maintaining tight cost controls. Greene Group Industries’ metal injection molding services and ceramic injection molding capabilities deliver greater design flexibility and significant cost savings over conventional machining.
Why Choose MIM & CIM?
Metal injection molding (MIM) and ceramic injection molding (CIM) combine the best of both worlds: the ease and design freedom of injection molding with the strength and functionality of machined parts.
Whether you’re launching a new product or improving an existing design, metal injection molding services from GGI enable you to:
Reduce unit cost while maintaining high strength and durability
Manufacture complex geometries with minimal post-processing
Achieve consistent, tight tolerances at scale
Simplify assembly with multi-feature components
These net-shape processes excel in applications where precision and reliability matter.
Quality, Supported by Consistency
Our ceramic and metal injection molding services help OEMs achieve intricate geometries, consistent quality, and production-ready performance without compromise.
Complex geometry meets high performance
Particularly well-suited to the manufacture of medical, surgical, dental, and pharmaceutical devices and instruments, metal and ceramic injection molding helps OEMs overcome the challenges of complex designs without sacrificing performance.
- Exceptional repeatability across high volumes delivers predictable performance and fewer downstream adjustments
- MIM and CIM can produce highly intricate shapes like thin walls, internal features, and fine details that would be difficult or impossible with traditional machining
- CIM and MIM designs often require minimal secondary operations
High-Caliber Equipment
Our MIM and CIM capabilities combine cutting-edge technology with manufacturing expertise to produce complex, high-performance components with exceptional consistency.
Micro-MIM
- Wall thicknesses as small as .003” over lengths of .020-.060”
- Eliminates the need for post-sinter operations to achieve thin walls (gate removal, grinding, machining, EDM, etc.)
- Allows for gates smaller than .012”
- Part weight as low as .02 grams
- Component types: electrodes, links, insulators, disks, grips, etc.
Supporting Innovation Across Critical Markets
Our integrated, U.S.-based facilities give OEMs a single source partner for complex manufacturing across regulated and performance-driven industries.
- Medical Device
- Defense & Aerospace
- Commercial & Industrial
- Electronics & Communications
How Greene Group Helps You Win
Our process isn’t just about molding components — it’s about engineering solutions that deliver measurable impact:
- Material expertise across steels, soft magnetic alloys, stainless
alloys, and custom blends - Advanced tooling & quality systems to ensure first-time accuracy
- Dedicated support to integrate MIM/CIM into your production strategy
Partnership Designed to Grow with You
Our connected teams make scaling simple. We help OEMs move seamlessly from concept validation to full-scale production.
Ready to Start Your Next Project?
See how our full-service contract manufacturing capabilities can elevate your precision component production and performance.
Metal Injection Molding FAQs
What is metal injection molding?
Metal injection molding (MIM) is a manufacturing process used to make complex metal components in production quantities. Fine metal powder is mixed with a binder, molded into the desired shape, then debound and sintered to form the finished metal part. It combines the design flexibility of injection molding with the properties of metal.
When is metal injection molding a good choice?
MIM is well suited to small, complex components with features that would require extensive machining or multiple parts to produce. It can be especially useful when a design needs fine details, repeatable production, and minimal secondary processing. Greene Group helps evaluate designs for MIM during its design for manufacture process.
How does metal injection molding compare with CNC machining?
CNC machining removes material to create a part, while MIM forms a near net shape using a mold. For a complex component produced at scale, MIM may reduce machining and assembly steps. CNC machining can still be useful for prototypes, lower volumes, or features that need additional finishing. The best approach depends on the part geometry, material, tolerances, and projected volume.
What metal injection molding services does Greene Group provide?
Greene Group supports projects from design for manufacture and prototyping through tooling, feedstock and alloy development, process validation, and production. Its team also provides project and program management to help OEMs bring complex components into production. Contact our sales team to learn more.
What materials can be used for metal injection molding?
Greene Group works with steels, stainless alloys, soft magnetic alloys, and custom blends. Material selection depends on the component’s mechanical, magnetic, environmental, and regulatory requirements. Its team can help evaluate an existing material or develop a specialized feedstock for the application. Contact us to learn more.
Can metal injection molding produce parts with tight tolerances?
MIM can produce intricate, repeatable components with tight tolerances, but achievable tolerances depend on the material, geometry, feature location, and production process. Greene Group reviews these requirements during design for manufacture and validates the process before full-scale production.
What is micro-MIM?
Micro-MIM applies metal injection molding to very small components and fine features. Greene Group lists capabilities including part weights as low as 0.02 grams and walls as thin as 0.003 inches over specified lengths. Its page cites electrodes, links, insulators, disks, and grips as examples of component types.
What is the difference between metal and ceramic injection molding?
Metal injection molding (MIM) produces metal components, while ceramic injection molding (CIM) produces ceramic components. Both use molding to create complex shapes, followed by processing to form the finished part. The choice depends on the performance requirements and material properties needed for the application. Greene Group offers both processes and develops specialized metal and ceramic materials.
Can Greene Group support metal injection molding for medical devices?
Yes. Greene Group identifies medical, surgical, dental, and pharmaceutical components as applications for its MIM and CIM capabilities. Its support includes design for manufacture, prototyping, material development, and documented process validation. Suitability for a particular device or component should be assessed against its specifications and applicable requirements. Explore our medical device contract mannufacturing services.